BIRLA CARBON ITALY, Italy / Carbon Black

CHALLENGE

Birla Carbon needed a sustainable, clean, and safe packaging solution for carbon black that ensured product integrity, minimized waste, and optimized employee safety.

SOLUTION

Concetti designed a bespoke packaging line with advanced Form-Fill-Seal (FFS) technology, ensuring robust, compact packaging and efficient operations.

BIRLA CARBON ITALY

BIRLA CARBON ITALY / Italy / Carbon Black Tailor-Made Precision: Concetti’s Innovative Packaging Solution for Birla Carbon Italy (Aditya Birla Group)

Case Study

Carbon black, a material highly sensitive to humidity, presented unique challenges due to its fine, lightweight nature and potential for contamination. Birla Carbon Italy required a solution capable of handling granules and powders, producing bags of 10–25 kg, and ensuring clean and safe handling to protect employees and products.

Concetti provided an automatic packaging line, featuring a gross weigher with twin dosing (augers for powders and gravity gates for granules) and a horizontal FFS machine for precise sealing. The system also included de-aeration technology, dust extraction, and a 4-column palletizer for stability.

The system achieved robust, waterproof packaging, reduced spillage, enhanced workplace safety, and ensured a smooth logistics chain, protecting the product’s quality throughout distribution.

Technical Solution

Concetti supplied a horizontal Form-Fill-Seal (FFS) line with several advanced features:

Dual dosing system: Twin augers for powders and gravity gates for granules.
De-aeration technology: Compact and firm packaging with reduced residual air.
Dust extraction: Ensures cleanliness and safety during handling.
High-capacity reels: Long production runs with minimal operator intervention.
4-column palletiser: Provides superior load stability and compact geometry.
Sealing accuracy: Ensures no contamination of the seal area for perfect closures.
ATEX compliance: Meets strict European safety and health directives.

Strengths

Robust, waterproof packaging protects product quality.
Highly efficient system reduces spillage and waste.
Ensures employee safety with minimal dust exposure.
Automatic adjustments for different bag sizes simplify operations.
Compact and stable pallets improve logistics and distribution.
Pre-assembled and tested for seamless on-site installation.

Conclusion

Concetti’s tailor-made solution for Birla Carbon demonstrates their expertise in addressing complex packaging challenges. By combining advanced technology, sustainability, and operational efficiency, Concetti continues to set the standard for excellence in industrial packaging solutions.

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