When designing and creating bagging systems suitable for a wide range of agricultural products, Concetti also offers corn bagging machines that are excellent for practical and clean packaging in paper bags.
Concetti provides a range of high-end corn bagging machines capable of packaging open-mouth paper bags—the most common in the industry—ranging from 5 to 35 kg, depending on the producer's needs. The high reliability of these machines ensures very long production cycles and quick and easy cleaning operations between batches, if necessary.
Concetti integrates bag sealing systems, using either stitching or folding and stitching, of high quality and reliability to ensure intact packaging and no product waste.
In this article:
- Concetti Automatic Corn Baggers
- Advantages of Concetti Corn Baggers
- Our Corn Bagger Machines Processing
Concetti Automatic Corn Baggers
Concetti's automatic corn baggers offer unparalleled efficiency and versatility in packaging corn. Designed to handle various packaging types and sizes, these machines are ideal for the grain industry. The automatic systems ensure precision and speed, meeting the high demands of modern agricultural production.
Starpack Automatic Corn Bagger
The Starpack automatic corn bagger by Concetti stands out for its high performance in handling free-flowing and moderately free-flowing products such as grains and seeds. With a capacity of up to 1600 bags per hour, this system guarantees high productivity and reliability. The user-friendly control panel and quick bag format changeover enhance operational efficiency, making it a preferred choice for grain producers.
Technical Data
| Max. speed | STARPACK® 1200 b/h - STARPACK® 1600 b/h Depending on the characteristics of the product to be bagged. |
| Weighing range | 10-50 kg |
| Bag-storage trolley capacity | 250 |
| Operating system | PLC |
| Power supply | 380 V- 50 Hz |
| Compressed-air consumption | 160 Nl/cycle |
| Installed power: | STARPACK® 1200 15 Kw / STARPACK® 1600 26 Kw |
| THE STARPACK® CAN BE EQUIPPED WITH NUMEROUS BAG-CLOSING PROCESSES | |
Combination of all the different closures. |
|
| BAG CHARACTERISTICS | |
| Bag type |
|
|
Bag dimensions |
Width: 300 - 600 mm | Gussets: 35 - 90 mm Length: 600 - 1100 mm |
| Bag material |
|
IGF Multifunction Corn Bagger
The IGF multifunction corn bagger is a versatile solution for weighing, filling, and closing bags ranging from 2 to 20 kg. Capable of handling a variety of products from granular to powdery substances, it offers flexibility and high standards of productivity. The system can be customized with various closing devices, printing, and labeling systems, ensuring it meets the specific needs of each client.
Technical Specifications
| Max. speed | 600 b/h, depending on the characteristics of the product to be bagged. |
| Weighing range | 2-50 kg |
| Bag-storage trolley capacity | 50/600 |
| Operating system | PLC |
| Power supply | 380 V- 50 Hz |
| Compressed-air consumption | 70 Nl/cycle |
| Installed power: | |
| with motorized trolley | 11 Kw |
| with trolley and infeeder | 14 Kw |
| with manual trolley | 10 Kw |
| THE IGF CAN BE EQUIPPED WITH NUMEROUS BAG-CLOSING PROCESSES | |
|
SIMPLE SEWN CLOSING |
|
| BAG CHARACTERISTICS | |
| Bag type | Readymade open-mouth |
| Shape | Flat bags, with or without handle, cushion, with sewn bottom, sealed or glued (pinch bottom). Flat bags, with or without handle, cross bottom. Gusseted bags, with or without handle, sewn bottom, square, sealed or glued (pinch bottom) |
|
Flat bag dimensions |
Width: from 350 to 600 mm or from 300 to 500 mm , depending on type of bag-holder user Length: from 550 to 1100 mm |
| Gusseted bag dimensions | Width: from 250 to 450 mm Length: from 550 to 1100 mm Gusset from 50 to 70 mm or from 50 to 100 mm with individual bag infeeder |
| Bag material | Paper Coated paper Paper with PE liner Paper with aluminum liner PE PP raffia Coated raffia Raffia with PE liner |
| Max. speed | 900 b/h, depending on the characteristics of The product to be bagged. |
| Weighing range | 2-50 kg |
| Bag-storage trolley capacity | 50/600 |
| Operating system | PLC |
| Power supply | 380 V- 50 Hz |
| Compressed-air consumption | 70 Nl/cycle |
| Installed power: | |
| with motorized trolley | 11 Kw |
| with trolley and infeeder | 14 Kw |
| with manual trolley | 10 Kw |
| THE IGF CAN BE EQUIPPED WITH NUMEROUS BAG-CLOSING PROCESSES | |
|
SIMPLE SEWN CLOSING |
|
| BAG CHARACTERISTICS | |
| Bag type | Readymade open-mouth |
| Shape | Flat bags, with or without handle, cushion, with sewn bottom, sealed or glued (pinch bottom). Flat bags, with or without handle, cross bottom. Gusseted bags, with or without handle, sewn bottom, square, sealed or glued (pinch bottom) |
|
Flat bag dimensions |
Width: from 350 to 600 mm or from 300 to 500 mm , depending on type of bag-holder user Length: from 550 to 1100 mm |
| Gusseted bag dimensions | Width: from 250 to 450 mm Length: from 550 to 1100 mm Gusset from 50 to 70 mm or from 50 to 100 mm with individual bag infeeder |
| Bag material | Paper Coated paper Paper with PE liner Paper with aluminum liner PE PP raffia Coated raffia Raffia with PE liner |
| Max. speed | 1000 b/h, depending on the characteristics of the product to be bagged. |
| Weighing range | 5-50 kg |
| Bag-storage trolley capacity | 150/600 |
| Operating system | PLC |
| Power supply | 380 V- 50 Hz |
| Compressed-air consumption | 70 Nl/cycle |
| Installed power: | |
| with motorized trolley | 14 Kw |
| with trolley and infeeder | 18 Kw |
| THE IGF CAN BE EQUIPPED WITH NUMEROUS BAG-CLOSING PROCESSES | |
|
SIMPLE SEWN CLOSING |
|
| BAG CHARACTERISTICS | |
| Bag type | Readymade open-mouth |
| Shape | Flat bags, with or without handle, cushion, with sewn bottom, sealed or glued (pinch bottom). Flat bags, with or without handle, cross bottom. Gusseted bags, with or without handle, sewn bottom, square, sealed or glued (pinch bottom). |
|
Flat bag dimensions |
Width: from 350 to 600 mm or from 300 to 500 mm , depending on type of bag-holder user Length: from 550 to 1100 mm |
| Gusseted bag dimensions | Width: from 250 to 450 mm Length: from 550 to 1100 mm: Gusset from 50 to 70 mm from 50 to 100 mm with individual bag infeeder |
| Bag material | Paper Coated paper Paper with PE liner Paper with aluminum liner PE PP raffia Coated raffia Raffia with PE liner |
| Max. speed | 1200 b/h, depending on the characteristics of the product to be bagged. |
| Weighing range | 2-50 kg |
| Bag-storage trolley capacity | 150/600 |
| Operating system | PLC |
| Power supply | 380 V- 50 Hz |
| Compressed-air consumption | 70 Nl/cycle |
| Installed power: | |
| with motorized trolley | 14 Kw |
| with trolley and infeeder | 18 Kw |
| THE IGF CAN BE EQUIPPED WITH NUMEROUS BAG-CLOSING PROCESSES | |
|
SIMPLE SEWN CLOSING |
|
| BAG CHARACTERISTICS | |
| Bag type | Readymade open-mouth |
| Shape | Flat bags, with or without handle, cushion, with sewn bottom, sealed or glued (pinch bottom). Flat bags, with or without handle, cross bottom. Gusseted bags, with or without handle, sewn bottom, square, sealed or glued (pinch bottom). |
|
Flat bag dimensions |
Width: from 350 to 600 mm or from 300 to 500 mm , depending on type of bag-holder user Length: from 550 to 1100 mm |
| Gusseted bag dimensions | Width: from 250 to 450 mm Length: from 550 to 1100 mm: Gusset from 50 to 70 mm from 50 to 100 mm with individual bag infeeder |
| Bag material | Paper Coated paper Paper with PE liner Paper with aluminum liner PE PP raffia Coated raffia Raffia with PE liner |
NOTE: The information listed in the chart is strictly indicative and will depend on the specific features of each machine.
Bulk Corn Big Bag Filling Stations
Concetti’s FFS-E bulk corn big bag filling stations are designed for high-capacity operations, with options for gross or net weight systems. These stations can handle large containers up to 2000 mm in height and achieve up to 40 big bags per hour. They are perfect for companies needing efficient and reliable solutions for transporting or storing large quantities of corn.
Technical Data
| Max. productions | 2000 b/h |
| Reel Ø max | 1500 mm |
| Bag weight | From 10 to 40 kg (20-94 lb.) |
| Bag length | min 550 max 1000 mm |
| Bag width | min 320 max 420 mm min 280 con with a special bag-holder |
| Gusset depth | min 40 max 90 mm |
| Film thickness | 80-250 µm |
| Power supply | 380 V- 50 Hz |
| Installed power | 18 kW |
| Compressed-air consumption | 110 Nl/cycle |
| Standard degree of protection | IP 55 |
| Self-diagnostic system | |
| Soundproofing | |
| Contact parts in stainless steel |
Optional features for FFS-E packing machine
The FFS packing machine can be equipped with the following optional features:
- Servo-assisted system for the tubular reel change
- Micro-perforation of the reel to evacuate the air inside the bag
- Probe to evacuate the air from the filled bag
- 45°-sealing for the bottom and top corners of the gusseted bags
- Device to translate the machine under multiple feeding points (silos) and work different types of products
- Protection rate IP 65
- Alphanumeric print on one or two sides of the tubular reel
- Punch device to create handles during the bag-formation stage
- Device to create gussets from a flat tubular reel
- Product deareation system by means of probes
- Possibility to produce the whole machine in stainless steel
- Structure painting with epoxy cycle
NOTE: The information listed in the chart is strictly indicative and will depend on the specific features of each machine.
Do you need a high-productivity corn bagging machine?
Concetti is here for you: contact us to receive a quote.
Advantages of Concetti Corn Baggers
Concetti corn baggers offer numerous advantages that set them apart in the market:
- Efficiency: Concetti’s corn bagging machines are designed for high-speed operation, ensuring that large quantities of corn can be processed quickly. This high productivity reduces downtime and increases overall production efficiency. With capabilities of up to 1800 bags per hour, these machines meet the demands of large-scale grain producers, optimizing workflow and throughput.
- Versatility: These machines are compatible with various bag types and sizes, including pre-fabricated open mouth bags and valve bags. This versatility allows producers to choose the best packaging solution for their specific needs, whether they are dealing with small or large quantities, different types of grains, or varying production requirements.
- Customization: Concetti offers tailored solutions to meet specific production requirements. Each machine can be equipped with a variety of closing devices, printing, and labeling systems, ensuring that the packaging process is fully customizable. This flexibility allows producers to adapt quickly to market demands and product changes.
- Maintenance: Easy access for cleaning and maintenance is a key feature of Concetti’s machines, ensuring long-term reliability. The design of the machines allows for quick and easy maintenance, reducing downtime and extending the lifespan of the equipment. This ease of maintenance is crucial for maintaining continuous production and minimizing interruptions.
- Technology: Advanced technological features enhance the performance and functionality of Concetti corn baggers. Infrared cameras verify the quality of seals, ensuring that each bag is properly closed to maintain product freshness and integrity. Impulse sealing technology provides high-quality seals with both aesthetic and functional excellence, making sure that the packaging is not only secure but also visually appealing.
- High productivity: Concetti’s corn bagging machines are known for their high productivity, which is critical for meeting the demands of large-scale grain producers. These machines can handle significant volumes of corn, ensuring that production targets are met efficiently.
- Certified safety: The machines are certified according to US safety standards, providing peace of mind regarding the safety and reliability of the equipment. This certification ensures that the machines meet stringent safety requirements, reducing the risk of accidents and ensuring safe operation.
- Sustainability: Concetti not only provides turnkey solutions, but is always looking for new ways to improve existing technology to reduce waste as well as downtime. This is a sign of our commitment towards green innovation and sustainability which, nowadays, are becoming increasingly important.
- Continuous technical support: Concetti provides continuous technical support, including online assistance and on-site technical expertise across US. This support ensures that any issues are quickly addressed, minimizing downtime and keeping production running smoothly. Producers can rely on expert help whenever required, ensuring the optimal performance of their bagging systems.
Our Corn Bagger Machines Processing
Concetti has always been committed to crafting highly efficient, accurate, and reliable corn bagger machines that optimize every step of corn production. Our automatic corn bagger machines use advanced technology in every stage of the process, from filling to sealing.
- Weighing: The process begins with the precise weighing of corn to ensure that each bag is filled consistently and with minimal waste. Accurate weighing is critical to maintaining product quality and meeting industry standards.
- Filling: Once weighed, the corn is inserted into the bags using an automated bag feeding mechanism. This stage ensures that the product is evenly distributed, and the bags are filled efficiently, maximizing productivity and reducing manual labor.
- Sealing: After the bag is fully filled, the sealing process begins. This operation is fundamental to preserving the quality of the corn during storage and transportation. Concetti’s corn bagger machines employ advanced sealing technologies, such as impulse sealing and infrared cameras for seal quality verification, to ensure that each bag is securely closed, protecting the contents from contamination and spoilage.
Our corn bagger machines are designed to handle various packaging types and sizes, providing flexibility and reliability for grain producers. By integrating advanced technology and precision engineering, Concetti ensures that every phase of the corn bagging process is optimized for efficiency and effectiveness.
Do you need a high-productivity corn bagging machine?